Stainless Steel Hairline Deburring & Chamfering Machine 800-1600mm

Technical Specifications and Design Features

The 800mm/1000mm/1300mm Flat Sheet Deburring Chamfering Machine is engineered to handle stainless steel sheets with widths up to 1300mm. Its modular design allows customization for varying production scales. Key components include adjustable deburring heads, precision-guided rollers, and an integrated dust extraction system. The machine’s CNC-controlled abrasive belts ensure consistent edge finishing, critical for achieving the desired hairline aesthetic.

A standout feature is its variable speed control, which accommodates materials of different thicknesses (0.5mm to 6mm). The machine’s rigid frame, constructed from high-grade steel, minimizes vibration during operation, enhancing finish quality. Additionally, its user-friendly interface supports quick setup and real-time adjustments, reducing downtime.

Core Applications and Industry Use Cases

This machine excels in industries requiring high-precision edge finishing. For architectural metalwork, it ensures seamless edges on stainless steel cladding and railings. In automotive manufacturing, it deburrs stamped components, preventing micro-cracks in subsequent processes. Food processing equipment manufacturers also rely on its sanitary surface preparation, eliminating crevices where contaminants could accumulate.

In electronics, the machine processes enclosures for servers and medical devices, where burr-free edges are non-negotiable. Its adaptability to curved edges (via optional attachments) further broadens its utility. For example, a kitchen appliance producer reported a 40% reduction in post-processing labor after adopting the 1000mm model.

Operational Efficiency and Performance Metrics

Operators achieve throughput rates of 8–12 meters per minute, depending on material thickness. Energy consumption is optimized through regenerative braking in the motor system, reducing costs by up to 15% compared to conventional models. The machine’s automatic belt tracking system extends abrasive life by 30%, lowering consumable expenses.

Testing data shows a surface roughness (Ra) of ≤0.2μm, meeting ISO 1302 standards for hairline finishes. For critical applications like semiconductor cleanrooms, this consistency is paramount. The machine also supports dry and wet processing modes, with the latter minimizing heat generation during high-speed runs.

Real-World User Case Studies

Case Study 1: A German elevator manufacturer integrated the 1300mm model into their production line for mirror-finish stainless steel doors. The machine reduced rework rates from 12% to 2%, saving €85,000 annually in labor and material costs.

Case Study 2: A Chinese kitchenware producer adopted the 1000mm variant to process sink basins. By eliminating manual grinding, production cycle times shortened by 25%, enabling the company to fulfill larger export orders.

Procurement Considerations and Cost-Benefit Analysis

Buyers should evaluate production volume, material types, and facility space. The 800mm model suits small workshops, while the 1300mm version is ideal for high-volume factories. Total ownership costs include energy, abrasives, and maintenance, which average $0.08 per linear meter processed.

Leasing options are available for SMEs, with payback periods under 18 months for two-shift operations. For detailed pricing and ROI calculators, visit product page or contact our team for a tailored proposal.

Maintenance and Long-Term Reliability

Routine maintenance involves daily belt inspections and monthly lubrication of guide rails. The machine’s modular design allows component replacements without disassembling the entire frame. Users report mean time between failures (MTBF) exceeding 4,000 hours, with 24/7 technical support available via boss@zofaith.com or (86) 15725163518.